Baytube Materials® Baytubes®
Micro-universal player with great potential

Shanghai – Interest in carbon nanotubes is increasing globally, but only a handful of top manufacturers can deliver high-quality, commercially available products. The availability of efficient and sustainable solutions is essential for tapping into the vast international market. Bayer MaterialScience recently launched a pilot production plant capable of producing 30 tons annually, with plans to scale up to 60 tons soon. This positions them among the world’s leading producers of carbon nanotubes. Additionally, they are planning a large-scale facility with an annual output of 3,000 tons. Market research suggests that the demand for carbon nanotubes could reach several thousand tons per year in the coming years. Carbon nanotubes are considered one of the most promising applications of nanotechnology, offering remarkable properties and exciting future possibilities. These tiny structures are incredibly strong—five times stronger than steel while weighing only a quarter as much. They also exhibit excellent electrical conductivity, comparable to copper. Their versatility makes them ideal for reinforcing plastics, which is used in sports equipment and other innovative applications. For example, a hockey stick made with Bayer’s Baytubes® can withstand over 100 impacts without breaking. Baytubes® are also used in wind turbine blades to increase efficiency and durability. In the automotive industry, their use in plastics reduces manufacturing costs and improves performance. Nanotechnology is a rapidly growing field that creates numerous job opportunities. Last year alone, over 50,000 employees at more than 550 companies in Germany were working in this cutting-edge sector. As a research-driven company, Bayer is developing interdisciplinary technologies that enhance product performance across various industries, including high-tech materials, healthcare, and agriculture. Through the Bayer Nanotechnology Working Group, the company has initiated projects that have led to new methods of synthesizing carbon nanotubes, opening the door to a wide range of nanomaterials. Alongside cost-effective production, these efforts ensure material purity exceeding 95%, sparking a small revolution in the field. Martin Schmid, head of global business development for Bayer MaterialScience’s Baytubes® division, says: “We support our customers by helping integrate Baytubes® into various plastics, such as those used in sports equipment.” At the Paris International Composites Exhibition, Bayer MaterialScience partnered with Nanoledge to unveil two new products using nanotechnology: surfboards and ferrets. These products feature specialty epoxy resins enhanced with Baytubes®, resulting in improved mechanical and thermal properties. Not only are the end products lighter and more durable, but they also last longer. Frank Bennardi, CEO of Nanoledge, praised Bayer’s technical capabilities, stating that the partnership allows for superior sporting goods performance. Another collaboration involves Bayer MaterialScience and Amroy, a leader in advanced epoxy technology. Their latest product line, Hybtonite®, extends the performance of Baytubes® in welding applications. It has been adopted in industries like naval, automotive automation, and renewable energy. Finnish companies like Berner Sports and Exel have long used nanotechnology in their products. Berner’s “Golden Hammer” baseball bat, reinforced with Baytubes®, offers exceptional impact resistance. Exel’s skis, infused with carbon nanotubes, are 30% stronger and 6% lighter than traditional models. Exel is now exploring nanotechnology for less common sports, such as Folly Ball—a fast-growing sport in Europe. This high-speed game requires lightweight, durable equipment, and Exel plans to launch new tech-based bats this fall, thanks to the strength of Baytubes®. Despite the benefits, safety remains a top priority for Bayer. Jacques Ragot, a nanomaterials product manager, emphasizes the importance of social acceptance and responsible innovation. Bayer has been actively involved in safety research and is part of the International Association of Chemical Technology and Biotechnology (DECHEMA), contributing to reliable nanotechnology standards. He also mentions that Bayer participates in public-funded projects to better understand the long-term effects of nanomaterials. At the national level, Bayer AG, based in Leverkusen, is involved in the “NanoCare” and “TRACER” programs, supported by the German Ministry of Education and Research. These initiatives focus on material innovation and nanomaterial safety. As part of its product management program, Bayer is testing its products and developing safer testing methods. Major toxicological studies are conducted to assess the impact of its products on humans and the environment. About Bayer MaterialScience: Bayer MaterialScience is one of the world’s largest polymer producers, with €10.16 billion in sales in 2006 (excluding HC Stark and Wolff Walsrode). The company focuses on producing high-tech polymer materials and developing innovative solutions for everyday products. Its main customers come from the automotive, electronics, construction, sports, and leisure sectors. As of the end of 2006, Bayer MaterialScience operated around 30 production sites worldwide, employing over 14,900 people. It is a key division within the Bayer Group.

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