The Production Process of Stainless Steel Pipes in Our Factory

Stainless steel pipes are manufactured through a series of precise and well-organized steps to ensure high quality and performance. The process begins with the rolling and welding stage. The stainless steel strip undergoes rigorous quality checks and trimming before being sent to the pipe factory by the Chinese manufacturer. It is then passed through a series of rollers to shape it into the desired dimensions. As it moves through the tube mill, the strip gradually takes on a tubular form. The edges of the strip are trimmed and then joined together using the TIG (Tungsten Inert Gas) welding method, which ensures a strong and clean weld. Any excess material or internal weld beads are immediately removed using a Tibo machine, resulting in a smooth and uniform rolled tube.

Once the initial shaping is complete, the tubes enter the cleaning and heating phase. They are cut to the required lengths based on industrial specifications. After cutting, the pipes go through a thorough cleaning process to remove any dirt, oils, or contaminants that may have accumulated during the manufacturing stage. Next, the tubes undergo heat treatment in a continuous rolling hearth furnace equipped with temperature controllers and recorders. This step helps relieve internal stresses caused by welding and forming. Following heat treatment, the pipes are straightened and pickled to eliminate surface scale and impurities, ensuring a clean and smooth finish.

If the final dimensions cannot be achieved directly from the mill, the cold drawing process is employed. This involves applying a lubricant, typically a mixture of oxalic acid and soap, to the surface of the pipe to reduce friction during the drawing operation. A die plug is used to pull the tube through a die, allowing for precise sizing and improved mechanical properties. Cold drawing not only enhances dimensional accuracy but also increases the strength and surface finish of the pipe.

The final stage is the finishing process. After cold drawing, the pipes are cleaned again, heat treated, pickled, and straightened to ensure they meet all quality standards. A computerized inkjet marking machine is then used to label each pipe with essential information such as material grade, size, furnace number, and third-party inspection marks. Once marked, the pipes are inspected further, tested for quality, and properly packaged for shipment. These stainless steel pipes are widely used across various industries, including construction, automotive, chemical, and food processing, due to their durability, corrosion resistance, and reliability.

In summary, the production of stainless steel pipes is a complex and detailed process that requires strict quality control at every stage. From rolling and welding to cleaning, heat treatment, cold drawing, and finishing, each step plays a crucial role in delivering a high-quality product that meets industry standards and customer expectations.

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