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Over the past few years, inspectors in the pharmaceutical industry have started to see major advantages by using indoor drones to gather visual data. These small, specialized drones are designed to navigate tight and confined spaces, making them perfect for internal inspections of critical infrastructure within manufacturing facilities.
Here are some key assets that inspectors commonly check using indoor drones:
- Storage tanks
- Pipe racks
- Cables
- Conduits
- Pressure vessels
- And other equipment requiring regular internal checks
Traditionally, these inspections required workers to physically enter the structures, often using scaffolding or rope access. This process was not only time-consuming but also risky, exposing inspectors to potential injuries or even fatalities due to confined space hazards and working at height.
With the use of indoor drones, inspectors can now remotely collect high-quality visual data without entering the asset. This not only improves safety but also reduces costs significantly. For example, one pharmaceutical plant saved over 60,000 Euros during a single inspection round by using a drone instead of manual methods.
In addition to safety and cost savings, indoor drones also cut down on downtime. Setting up and dismantling scaffolding can take days or even weeks, but drones can complete inspections in a fraction of the time. This allows equipment to return to operation faster, increasing overall efficiency.
Another major benefit is the ability to capture high-resolution images and videos. Drones like the Elios 2 offer 4K video, advanced stabilization, and special lighting features, allowing inspectors to spot even the smallest details. This level of detail is crucial for quality control and compliance.
Indoor drones are also ideal for accessing hard-to-reach areas. Their durable design and collision tolerance make it possible to explore narrow passages and complex environments that would be difficult or impossible for humans to navigate safely.
Thanks to their speed and flexibility, drones allow for more frequent inspections. This leads to better maintenance planning, fewer unexpected breakdowns, and improved long-term performance of equipment.
Finally, software like Flyability’s Inspector 3.0 helps organize and track findings, making it easier for teams to review, share, and act on inspection data. This ensures that issues are addressed quickly and efficiently.
Overall, the use of indoor drones in pharmaceutical inspections is transforming the industry—making it safer, smarter, and more cost-effective.